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Vacuum freeze drying of tremella soup

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The essence of vacuum freeze drying of Broth of white fungus is to first boil it into soup, then freeze it at low temperature, and finally vacuum sublimation dehydration. It is more difficult to make than tremella pieces, because Broth of white fungus contains polysaccharide, gum and sugar, high viscosity, many solids, easy to collapse, stick to the plate, and slow rehydration. In terms of craftsmanship, it is necessary to control the "boiling concentration, plating thickness, pre freezing permeability, sublimation rate, and analytical endpoint" in a series.

The essence of vacuum freeze drying of Broth of white fungus is to first boil it into soup, then freeze it at low temperature, and finally vacuum sublimation dehydration. It is more difficult to make than tremella pieces, because Broth of white fungus contains polysaccharide, gum and sugar, high viscosity, many solids, easy to collapse, stick to the plate, and slow rehydration. In terms of craftsmanship, it is necessary to control the "boiling concentration, plating thickness, pre freezing permeability, sublimation rate, and analytical endpoint" in a series.

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    • Commodity name: Vacuum freeze drying of tremella soup

    The essence of vacuum freeze drying of Broth of white fungus is to first boil it into soup, then freeze it at low temperature, and finally vacuum sublimation dehydration. It is more difficult to make than tremella pieces, because Broth of white fungus contains polysaccharide, gum and sugar, high viscosity, many solids, easy to collapse, stick to the plate, and slow rehydration. In terms of craftsmanship, it is necessary to control the "boiling concentration, plating thickness, pre freezing permeability, sublimation rate, and analytical endpoint" in a series.

    Overview of vacuum freeze drying of tremella soup:
    The essence of vacuum freeze drying of Broth of white fungus is to first boil it into soup, then freeze it at low temperature, and finally vacuum sublimation dehydration. It is more difficult to make than tremella pieces, because Broth of white fungus contains polysaccharide, gum and sugar, high viscosity, many solids, easy to collapse, stick to the plate, and slow rehydration. In terms of craftsmanship, it is necessary to control the "boiling concentration, plating thickness, pre freezing permeability, sublimation rate, and analytical endpoint" in a series.
    Vacuum freeze-drying production process of tremella soup:

    productcate-221-55

    GFD-5

    GFD-10

    GFD-25

    GFD-50

    GFD-100

    GFD-125

     

    Drying Area(㎡)

    5

    10

    25

    50

    100

    125

     

    Average Dehydration(kg/h)

    5

    10

    25

    50

    100

    125

     

    Number of Tray(pcs)

    12

    24

    72

    144

    288

    360

     

    Size of Tray

    780*540*30

    540*645*30

    Size of tank(m)

    1.0*3.4

    1.5*3.2

    1.88*4.2

    2.0*8.16

    2.4*10.2

    2.4*12

     

    Operation Vacuum(Pa)

    13.3~133Pa

    Heating plate Temp.(℃)

    Normal temperature ~ +120℃

    Electric Heating(kw)

    12

    21

    50

    /

    /

    /

     

    Steam Consumption(kg/h)

    /

    /

    /

    150

    300

    360

     

    Cold Load Consumption(kw)

    12

    22

    45

    90

    180

    225

     

    Installation Power(kw)

    22

    53

    112

    115

    213

    251

     

    The purpose of the key control points in the process is to select fresh or high-quality dried Tremella fuciformis for raw material pretreatment, clean, remove stems, soak, and cut to ensure the release of gum and stable batch. The ingredients are boiled with red dates, wolfberries, rock sugar, etc., and simmered over low heat until a stable soup is formed. The solid ratio is stable. After cooling and packaging, the material is quantitatively loaded onto a tray/mold with uniform thickness to ensure even freezing and drying. The pre freezing temperature is -30 ℃ to -45 ℃, and the center temperature is lower than the eutectic point. The moisture is completely frozen to prevent collapse, foaming, sublimation, and drying. The vacuum is about 10~40Pa, and the shelf is slowly heated to remove about 90% of free water. The analytical drying is 40~60 ℃, and the vacuum is 20~30Pa to remove bound water. The moisture content is reduced to 3 Nitrogen filling/aluminum foil sealing for moisture resistance, oxidation resistance, and rehydration retention in wet environments. Moisture retention, rehydration, sensory, and microbiological testing of samples Ensure stability and traceability of finished products
    Vacuum freeze drying process of tremella soup:


    The boiling concentration should be fixed, and the Broth of white fungus should not be too thin, otherwise the freeze-drying cycle will be long and the energy consumption will be high; It cannot be too thick, otherwise the heat will be uneven after loading, and the center will easily freeze and not be fully penetrated. Suggest fixing the ratio of Tremella fuciformis, water, sugar, and excipients, and conducting small-scale tests to verify the solid content. The thickness of the plating should be uniform. The thicker the soup, the greater the sublimation resistance. Quantitative molding can ensure consistent taste after rehydration of each piece, and also facilitate subsequent calculation of net content and brewing water volume per package. The pre frozen Broth of white fungus must be thoroughly frozen. It should be pre frozen in the quick freezing warehouse or freeze-drying machine to make the central temperature stable below the eutectic point. The common practice is to pre freeze at -30 ℃ to -45 ℃, depending on the thickness of the optic disc layer and the equipment capacity, and not just on the surface freezing. During the sublimation stage, the temperature should not be too high. When drying once, the vacuum degree is usually controlled at around 10-40Pa, and the shelf temperature slowly increases from the low temperature range. If the temperature rises too quickly, the surface will first crust, and the internal water cannot be released, resulting in collapse, poor honeycomb structure, and slow rehydration of the finished product. After analyzing the final moisture content determined by drying and sublimation, the material still contains bound water. The analysis stage can be raised to 40-60 ℃, and the vacuum degree can be further stabilized at around 20-30 Pa until the moisture content drops to 3% -5%. The endpoint cannot be determined solely by time, it is best to combine pressure rise testing, material temperature, and moisture content testing. The discharging and packaging environment should be low humidity and freeze-dried Broth of white fungus soup, which is porous sponge and easy to absorb moisture. After discharge, it should be packaged in a low humidity and clean environment as soon as possible, commonly using aluminum foil bags, nitrogen filling, or deoxidizers. If the humidity in the packaging environment is too high, the finished product will quickly regain moisture and become soft. The rehydration property is that the acceptance core is qualified, and the freeze-dried Broth of white fungus soup should be able to rehydrate quickly with hot water to restore the thick, smooth and gelatinous state of the soup. If there is layering, high water output, and insufficient gum after rehydration, it is mostly due to poor control of the boiling, pre freezing, or drying stages.

  • The essence of vacuum freeze drying of Broth of white fungus is to first boil it into soup, then freeze it at low temperature, and finally vacuum sublimation dehydration. It is more difficult to make than tremella pieces, because Broth of white fungus contains polysaccharide, gum and sugar, high viscosity, many solids, easy to collapse, stick to the plate, and slow rehydration. In terms of craftsmanship, it is necessary to control the "boiling concentration, plating thickness, pre freezing permeability, sublimation rate, and analytical endpoint" in a series.

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Vacuum freeze drying of tremella soup

Discharge, post-treatment and packaging discharge environment: freeze-dried Broth of white fungus soup is highly hygroscopic, and discharge should be carried out in a clean environment with low humidity. Crushing whole granules: If making Tremella powder or brewing granules, it needs to be crushed, sieved, and mixed; If making a whole piece of soup, demold and sort it. Packaging method: Priority should be given to using aluminum foil composite bags, high barrier bags, and vacuum or nitrogen filled sealing. Storage conditions: Store at room temperature, away from light, and dry to avoid moisture absorption and clumping caused by repeated heating and cooling.

Vacuum freeze-drying of traditional Chinese medicine liquid

Pre treatment of extraction solution: filtration, concentration, and homogenization are crucial. Before entering the freeze-drying machine, traditional Chinese medicine solution usually needs to undergo extraction, filtration, concentration, homogenization, or static defoaming. Thoroughly filter: remove drug residues, suspended solids, and insoluble impurities, avoid uneven plating, and block sublimation channels. Moderate concentration: Low solid content, loose and fragile finished products, low yield; Solid matter that is too high and has high viscosity is prone to collapse, shrinkage, and incomplete removal of internal moisture. The concentration of the medication should generally be controlled between 2% and 30%, with a relatively stable range of 10% to 15%. Homogenization/defoaming: If the extraction solution contains bubbles, the bubbles are sealed inside after pre freezing, and it is easy to bubble and spray when vacuuming. It can be left to stand for a short period of time, depressurized for defoaming, or homogenized. 2. Anti oxidation: For easily oxidizable components, nitrogen protection or low-temperature sealed transfer can be considered during the concentration and preparation stages.

Freeze drying of spice powder

Recommended equipment key requirements: Pre treatment cleaning machine, crusher, beater, colloid mill/high shear emulsifier, concentration equipment. Oil containing spices can be added with carriers such as maltodextrin and silica to reduce oil obstruction. Freeze drying should be carried out quickly to avoid large ice crystals damaging the aroma structure. Freeze drying host food/traditional Chinese medicine grade vacuum freeze dryer cold trap - below -50 ℃, vacuum 10-30Pa, plate layer multi-stage temperature control crushing and screening low-temperature crusher, vibrating screen, cyclone dust collection, bag dust removal spice powder is prone to heat and moisture absorption. Low temperature/inert gas protection crushing packaging, low humidity packaging room, nitrogen filling packaging machine, vacuum packaging machine packaging environment suggestions. Relative humidity ≤ 30%, residual oxygen should be controlled at 1% -2% as much as possible for public utilities Refrigeration units, vacuum systems, dehumidifiers, nitrogen systems, dust removal systems, dust explosion prevention, electrostatic grounding, and explosion-proof motors should be given special consideration

Blackberry Freeze Drying

Raw material cleaning should "remove impurities, pesticide residues, and minimize damage" by selecting fresh, evenly sized, mold free, insect free, and fermentation free blackberries. 34 can be sprayed with flowing saltwater and then rinsed with clean water. The concentration of saltwater is commonly 0.5% -0.7%, which helps to reduce the risk of surface microorganisms and pesticide residues. After cleaning, try to drain the surface water as much as possible. Excessive surface water can prolong the pre freezing and freeze-drying time, and also easily cause adhesion.

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